Seller's other items. 50. 1 4. Sep 19, 2022 · previous video shows removing the swirl flaps and shaft. The swirl flap is made from stainless steel and is Jun 14, 2017 · 20. Fault codes P2006 (bank 1 runner flaps/P2007 bank 2 runner flaps), loss of low-down engine torque, rod For Mercedes OM642 Intake Manifold-Swirl Flap Repair Runner Connecting-Rod. The intakes looked clean and the swirl flaps operate smoothly. 1. It fools the ECU into thinking the swirl flap motor is still connected and working. Watch for speed sensor codes if those ever pop up get that Replacement new turbocharger actuator for Mercedes Benz including Sprinter models with the OM642 engine. Free delivery on eligible orders. 7% positive. These swirl flaps help create better torque low down and enhance fuel economy. 2 CDI V6 3. FOR SALE! OM642 / OM642M - Diesel Engines: 3. This is made of a poor-quality plastic which wears prematurely. Bought 2 different sizes to see which works better. Buy For Mercedes Benz OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits 6420903237 6420907737 Car Replacement Parts at Aliexpress for . 28. 00. Have you check fuses (there is no separate fuse for swirl flap motor but it may blow another one - usually cause engine fan constantly on while ECU is not having voltage). Swirl flaps are designed to aid with low down torque and fuel economy. 20. Mercedes Benz OM642 V6 Diesel Intake Inlet Manifold Swirl Flap Repair Connecting Runner Rod Fix Kit Install Instructions Guide by x8rltd Symptoms Poor idle, power loss, engine management light lit, failed emissions test, delayed acceleration. For Intake Manifolds:A6420905437 / A6420907737 / 64220903237 / 6420905037/ 64220905437/ 64220907737 / A642095037 / A6420903237. 0L V6 Gasket - $74. After the instant gasket has dried you should mix up the epoxy resin. Genuine Garrett/Hella unit. Super easy and effective. 0 CRD V6. Oct 25, 2013 · And when star plugged in, you can command flaps open and close via system. It is also common for the swirl flap motor to fail due to Dec 18, 2018 · The Dreaded Swirl Flap Arm Repair. You can then put a 4. 1K, so that if one were to go open circuit, the other should still do the job. OEM Number: 6421500694 Manufacturer Number: 7. FREE Delivery Across Georgia. Be the first to review this product. According to the dealer, they said it would be very rare if both position sensors were faulty. 2601-2 Historic Mass air flow sensor right the air mass is too small. Keep one in the glovebox for later anyway . I have been reading up on known issues and faults so I can better understand my vehicle and prevent/prepare. Swirl Flap Motor Clip (OM642) $4. (compatible with all models with and without sensors) Will fit left and right-hand manifolds. Mercedes M642 V6 280/320 Inlet Swirl Flap Motor Kit A6421500494 by mail order or collection from SPR Autos, Mercedes Benz & Smart Car Servicing in Stockport, Manchester & Cheshire. 920 OM642. AU. Jul 5, 2011 · Chirpz Discussion starter. Mercedes OM642 Swirl Motor & Linkage Clips. 0L V6 at Amazon UK. On the om642 Start your bulletproofing small and cheap and work you way up. Turbocharger Inlet Gasket Seal (OM642 Late/Revised) $11. May 13, 2013 · May 13, 2013. On my E270, it went into limp mode fairly quickly. I think one could assess if the intakes were gummed up by checking the flap linkage after the swirl motor has been removed. It used to require complete replacement of the entire intake manifold which is ludicrous. Sep 7, 2017 · It's a good engine. So if V=12V and R=4,700 then P=31 milliwatts, so 1/4 watt is more than adequate. Jan 29, 2022 · Hello everyone and welcome to our channel. Condition: Brand New Brand New. Intake Swirl Flap Motor M55 (OM642 late) $174. Over time the plastic wears at the connection Find many great new & used options and get the best deals for MERCEDES CHRYSLER Jeep 3. Aug 18, 2020 · That might sound like a contradiction, it isn’t. Format: . Replace Part Number: 6420907737,A6420907737,A 642 090 77 37,6420905037,A6420905037,A 642 090 50 37, 6420905437,A6420905437,A 642 090 54 37,6420903237,A6420903237,A 642 090 32 37. EGR Valve Housing to Intake Elbow Gasket (OM642) $6. AU $35. This will work on most Jeep, Mercedes, Chrysler, vehicles with the OM642 engine from 2007-2009 without modifications or extra tuning. Next get a cheap scanner. I took it to the dealer and got a quote of $1235 to replace the swirl motor (actuator) but they added that it may cost $1600 to $3000 extra if Glow Plug Connector Repair Kit (OM642) $35. OM642 / OM642M - DIESEL ENGINES: 3. Notably used on the OM642 for the left and right side intake manifold air flaps. 3053-1 Current Check component B2/7b1 (intake Feb 1, 2018 · Yes, I will remove the bypass because I am installing a new swirl flap motor. 17mm Special EGT/Injector Jul 5, 2020 · GSKMOTOR Intake Manifold Swirl Valve Arms for Connecting Rods Diesel 3. EGR technology was introduced in Eur5 and is enshrined in emissions standards. For Mercedes OM642 Intake Manifold Swirl Flap Repair Runner Connecting-Rod DESCRIPTION 256570925028. INTAKE MANIFOLD SWIRL FLAP ROD FOR 3. for Mercedes-Benz GL320 Buy 6420903237 6420907737 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits For Mercedes Benz OM642 Car Replacement Parts at Aliexpress for . pdf document, Applications: See Image >. I'll be attaching the resistor to a couple of spade connectors and slipping them into the plug for the swirl motor (actuator). if you have issues with the c-clips breaking. 0L OM642 Intake Manifold Swirl Runner Connecting Rod Replacement A common failure inherent to the intake manifold of Mercedes LABLT Intake Manifold Swirl Flap Repair Runner Connecting Rod Set for Mercedes OM642. Download: 36. Visit the X Store. drill a hole in them and just start smashing them. They are small butterfly valves situated within the inlet manifold (intake manifold) just before the cylinder head intake ports. for Mercedes-Benz R320 / R350 CDI/BlueTEC. CCV to Intake Grommet (OM642) $5. (498) 97. Nov 22, 2010 · Reaction score. Item information. I did this to mine a few years ago . Jun 8, 2020 · Find many great new & used options and get the best deals for 1x PIERBURG CONTROL UNIT ACTUATOR SWIRL FLAPS FOR MERCEDES M-CLASS W164 280-350 at the best online prices at eBay! Free delivery for many products. I'd start with the swirl flap motor delete it's a 5 cent resistor. OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rod Set For Mercedes. Your Mercedes. Jun 8, 2020 · Just a quick one - took the intake manifold off and renewed the arms and motor. 1) EGR Delete with Stage 1 software upgrade. 0 CRD OM642. 14. You have pulled the cable off the stepper motor, it will be in limp mode, at least put a resistor on the plug. 1 x aluminium rod with sensor pick up points. EGR Valve Gasket (NCV3 OM642) $2. or Best Offer. So Mercedes has this goofy swirl flap system which over time becomes brittle and the plastic arm breaks. For Sprinter 906 W906. Buy. 0 1 Review ౹ 11 sold. Download Link Sent to your PayPal email address. These swirl flaps help create better torque low down and enhance fuel Swirl Flap Blanks Removal Repair Kit For Pierburg Inlet Manifold 55210202, 55210201 . Google om642 resistor fix to find loads of reading on it (cost £1 ) . 20 for each pack of 10 connectors. 1 out of 5 stars 14 ratings. Price: AU $27. OEM Number: 6421440035 Manufacturer Number: 6421440035. 74 Mercedes Diesel Mercedes OM642 V6 CDI oil cooler replacement Ölkühler erneuern how to change mercedes benz gl350 oil OM642 EASY DIY \u0026 Save! Swirl Flap Motor BYPASS on JEEP / MERCEDES Engine OM642 (FIX Limp Mode) Mercedes-Benz Service and Repair Manual - Software I Bought The Best Turbo Diesel Mercedes-Benz Ever Made \u0026 So Should You. I recently developed a bad swirl motor on my WK 07 CRD. 12 in Stock. #4. 0L Mercedes V6 diesel engine, code OM642. There's a mod to remove this. EASY Returns & Exchange. motorcargo01. 0 CRD) commonly found on various vehicles (Jeep/Mer Jul 5, 2024 · For Mercedes OM642 Intake Manifold-Swirl Flap Repair Runner Connecting-Rod. 0 litre, diesel, intake manifold, swirl flaps, operating rod, worn, broken, snapped, clogged, sticking Swirl Flap Linkage Repair Kit (OM642) OEM Mercedes-Benz. The simulator is for use when the swirl motor is deleted but if it is still in place and faulty it is likely the flaps connected to it are closed and blocking entry to inlet manifold causing limp mode, this simulator will not help your problem until motor is removed and flaps are open. Brand New. $174. EGR valve servo motor for the 2010+ Mercedes with the OM642 engine, including the NCV3 Sprinter. Fit for Mercedes-Benz Engine:OM642,OM642M. FOR SALE! Mercedes OM642 Intake Manifold Swirl Runner Connecting Rod Diesel 3. The threads here on removing the swirl flaps are very useful so thank you all for those. I'll go over how to check to make sure its safe to use the Resistor A rod on the intake manifold wears and fails causing vehicle faults. Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. May 18, 2024 · OM642 / OM642M - Diesel Engines: 3. 0L V6 Repair Kit OM642 Item specifics Condition: New Brand: GSKMOTOR Material: Plastic Fitment Type: Direct Replacement Interchange Part Number: 642 090 38 37 / 642 090 29 37 Mounting Hardware Included: Yes Warranty: 1 Year The Swirl valve arms drives the entire motion of the OM642 intake manifold 3. 7 mb, 168 pages. Jul 13, 2024 · OM642 / OM642M - DIESEL ENGINES: 3. Over time the plastic wears at the connection points with the manifold, creating an oval shape which eventually lifts up the rod May 14, 2016 · May 27, 2016. Repeat the process for each flap hole. 0 Reviews. 375538252926 A common failure inherent to the intake manifold of Mercedes-Benz OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. May 16, 2014 · The ideal is to remove the manifold, remove all flaps and put bolts through the holes so it is airtight again. 45. eve Dec 22, 2023 · This is a common fault for the intake manifold swirl flap mechanism of Mercedes-Benz OM642 V6 CDI / CRD engines. Set of custom made replacement metal swirl flap rods and new bushings for the intake manifolds on the 2007-2009 Sprinter Van with the 3. Jul 12, 2011 · Going to do this myself and have heard alot about how tight the fit is. Mar 4, 2011 · The engine Im practicing on only has 1100 miles on it. 95. Hi guys, so I am new to the Merc platform, more specifically with the OM642 engine. Application: 20pcs/set Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits For Mercedes For Benz OM642 Auto Replacement Parts Air Intake Inlet Manifold Connect Rods . The swirl flap motor was faulty, which is why I had the bypass (resistor) connected. 4 payments of AU $6. C $18. Now you are ready to blank the flap holes. 7K ohm resistor between the two centre connectors. Oct 26, 2011 · The swirl motor problem is a subject we have been discussing on the Chrysler 300c crd forum for a couple of years and although my swirl motor had not failed, I decided to give it a try, now we have the solution. A UK based Chrysler 300 forum has the answer. Buy Swirl Valve Arm Repair Kit OM642 Intake Manifold Swirl Valve Arm Connecting Rod Swirl Flap Repair Set A6420905037 Fit for -Benz Diesel 3. In this video we are going to talk about 1 very common issues on the famous Mercedes engine OM642 which can be f 2007 Mercedes-Benz ML320 CDI Diesel motor with the error code P2008 Swirl motor failure. 7k ohm resistor and fit it to the middle two terminals of the electrical connector to the inlet port motor plug . $30. The plastic material used in the construction of the intake manifold is the main source of the problem. Swirl Flap Linkage Repair Kit (OM642) $95. 74. 5 2 Reviews ౹ 16 sold Coupon & Discount After swirl flap deletion as part of the oil cooler seal leak repair (see OM642 oil cooler leak fix videos 1-10), the check engine light came on test drive. It deceives the Engine Control Unit (ECU) by creating the illusion that the swirl flap motor is still attached and functioning. 4. Clip that secures the ball socket on swirl/butterfly valves on Mercedes diesel engines. #8. OM642 MERCEDES INTAKE Manifold Swirl Runner Connecting Rod Diesel 3. Can I just check, are the swirl flaps meant to be in the fully open position when motor is refitted? Thanks. '03 ML270 (owned from 60k miles, now on 90k+) Apr 8, 2019. 5 sold. E350 CDI Estate W212. Opens in a new window or tab. 6420903237 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits For Mercedes Benz OM642 Car Replacement Parts 6420907737. Find more , and products. This plug will allow you to disable your swirl motor without a check engine light. YOU WILL RECEIVE. OM642 Engine intake swirl flaps on Mercedes-Benz ML W164 Set of custom made replacement metal swirl flap rods and new bushings for the intake manifolds on the 2010+ Sprinter Van and all Mercedes models with the 3. 2355-2 Current Check system "Exhaust gas recirculation control" the air mass is too large. The fix is simply removing the electrical plug from the swirl flap motor and inserting a 4. Jun 10, 2024 · INTAKE MANIFOLD SWIRL FLAP REPAIR KIT FOR OM642 3. For Mercedes Benz OM642 Car Replacement Parts 6420903237 6420907737 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits 4. Fortunately now there are a variety of aftermarket repair kits for this but they all insist that the manifold has to Jan 4, 2024 · Here are the codes I'm getting from my iCarsoft MB2 scanner: 2359-1 Current Check system "charge Pressure Control" too low boost pressure. 0L V6 Diesel connecting Jul 12, 2024 · Find many great new & used options and get the best deals for 1 Set OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rod For Mercedes at the best online prices at eBay! Free shipping for many products! Feb 21, 2023 · It is a common problem on OM642 engine (this one is from a 2009 Mercedes E320) for the swirl flap mechanism to fail over time. 7k ohm resistor on the plug to trick it into think the stepper motor is still there. 12. Shop OM642 V6 Intake Inlet Manifold Swirl Flap Repair Runner Linkage Rod Set online at best prices at desertcart - the best international shopping platform in Georgia. 3 x Insert retaining clips. Jul 15, 2024 · THE FAULT. The material of this rod which control the swirl flaps has been poorly design and over the time weakening the material leading to Jan 9, 2019 · Easily repair broken swirl flap rods with this all-aluminum replacement and upgrade kit. #1. Mercedes Pierburg V6 280/320 Inlet Swirl Flap Motor A6421500594 Inlet switl flap motor A6421500494 Inlet motor Clips (x4) A6420910150 Turbo Green Seal A0149976445 THIS WILL NOT FIT 350 ENGINES If you have any Apr 8, 2019 · Your Mercedes. New intake manifolds cost between $300 and $600 EACH. Thanks to this forum, I was able to gain an understanding of the problem. Swirl flaps can stick due to carbon build up Jul 26, 2012 · Right now my vehicle is in limp mode. Swirl flaps and black death onset primarily. These clips attach the servo motor to the arm on the Intake Inlet Manifold Swirl Flap Repair Runner Connecting Rod Kit 6420907737 for Mercedes-Benz Engine OM642 . Place a locking washer over each bolt and put the instant gasket into the threads. 3 x Anti-friction adapters. 0 V6 Diesel Om642 Intake Manifold Swirl Flap Servomotor at the best online prices at eBay! Free delivery for many products! Swirl Flap Motor BYPASS on JEEP / MERCEDES Engine OM642 (FIX Limp Mode) Mercedes-Benz Service and Repair Manual - Software I Bought The Best Turbo Diesel Mercedes-Benz Ever Made \u0026 So Should You. Set Of Air Intake Repair Kit. The Icarsoft is about 150 bucks and will read a lot of our systems. If you wanted to build in some redundancy, you could parallel a couple of 8. The fuel consumption mpg suffered. 0 3. for Mercedes-Benz E280 / E320 CDI/BlueTEC. Jeep Mercedes OM642 Swirl Motor Simulator Plug. for Mercedes-Benz ML320 / ML350 CDI/BlueTEC. Applications: Mercedes E-Class W211 - OM642. 3. Contact seller. Manifolds clog with EGR deposits. 44 each. 7K ohm resistor across the two middle connectors. Driving in limp mode is safe for as long Sep 26, 2019 · A common failure inherent to the intake manifold OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. 75. 86 Apr 15, 2013 · MB Enthusiast. Jul 3, 2019 · Mercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl flaps within this manifold are controlled by an external operating rod. Our repair kit will save you a money so you will not have to replace a complete Intake The Manifolds which cost a £500 from the main dealers. Also fits the 2007-2008 Jeep Grand Cherokee CRD. 82. USD $19. Jan 9, 2019 · A common failure inherent to the intake manifold of OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. for Jeep XK / XH. Jun 8, 2017 · OM642 / OM642M - DIESEL ENGINES: 3. Menu. Nov 22, 2010. Product Description Manufacturer Info Vehicle Applications. Download: Mercedes OM642 Multi Engine Service Manual. Mercedes Benz, OM642, V6, 3. This version includes the swrl flap motor and is on the right side. One guy got it out by mistake by undoing the bolts and hitting full throttle which shot it out, he does say it was not the smartest but if mine does not come out easy i planned to loosen the bolts to see if the pressure will push it out but the bolts will stop it taking off. Top Rated Seller Top Rated Seller. Free Shipping. OP: limp mode may have caused by blown motor. Mar 19, 2012 · According to Ohms Law, P= (V x V)/R. Engines: OM611 OM612 OM613 OM642 OM646 OM647 OM648. for Mercedes-Benz C320 / C350 CDI. 05. @Fatsnacka Charlie hasn't been seen since 2013. 0 Reviews; Be the first to review this product; $97. Hiya, I've picked up a ML270 of 2003 vintage with 60k on the clock, but it needs some attention before I can use it as a family runaround. It cost me $1 for a pack of 4 resistors (I bought 2 packs) and $1. MADE IN CANADA. 5. 01132. Jul 19, 2012 · 2. 2117 posts · Joined 2009. 0L Mercedes V6 diesel engine. 2K resistors to achieve 4. 0L V6 Repair 183716367652 Buy For Mercedes Benz OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits 6420903237 6420907737 at Aliexpress for . QTY. 0. Apr 27, 2020 · Swirl flaps are also known as tumble flaps or intake manifold runner flaps. 921. FOR MERCEDES OM642 Intake Manifold Swirl Flap Repair-Runner Connecting Rod NEW - $34. Turbo actuator fault 4. Swirl flaps are designed to aid with low down torque and fuel Sep 26, 2019 · A common failure inherent to the intake manifold of Mercedes OM642 V6 CDI / CRD engines is for breakage of the actuating mechanisms on the intake swirl flap system. This device can be found in most of the modern diesel and petrol automotive engines. 6420903237 For Mercedes Benz OM642 Intake Manifold Swirl Flap Repair Runner Connecting Rod Kits Car Replacement Parts 6420907737. Mercedes Benz OM642 V6 Diesel Intake Inlet Manifold Swirl Flap Repair Connecting Runner Rod Fix Kit Dec 22, 2019 · New swirl flaps mechanism designedNew flaps made of anodized aluminumNew steel shafts, levers and connecting rodNew seals Apr 30, 2022 · In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. Swirl flaps are used to change the way the air moves inside the cylinder, so it mixes more efficiently with the fuel being injected, they do this by partially/fully blocking one of the two intake ports going to each cylinder. Screw it into the tapped flap hole and tighten until you feel the locking washer bite into the plastic. Replacement for: for Jeep Grand Cherokee WK / WH. Pair OM642 Intake Manifold Swirl Valve Arm Connecting Rod left & rifht Diesel V6 Repair Kit Fits for Mercedes For Sprinter, Battle Garage and Martelius Collaboration Header for hot AE86's, NOW PRODUCED IN STAINLESS STEEL!!, Suits 16V and 20V 4AGE's in LHD and RHD layouts, Mar 3, 2023 · Buy a 4. 2 CDI / CRD V6. Another member whos swirl motor has just failed has today carried out the mod and saved the cost of the repair. PicClick USA & International; PicClick Australia; Part 10 Freightliner Sprinter 3. Swirl Flap Linkage Repair Kit Hi, this 'how to' video shows an in depth installation of an emulator (resistor mod) on a OM642 engine (3. Oct 17, 2023 · OM642 - Inconsistent noise. If the flap drops out, the resulting hole leaks boost, you should hear a whooshing noise when you accelerate hard. I will get some pictures up later. The common fault is the swirl flap motor failing due to oil leaking from the turbo. Report a Lower Price. 21. This will trick the car into thinking the swirl flaps are still connected . Unfortunately part number 000-905-50-04 (sensors) are $197 each. Enjoy Free Shipping Worldwide! Limited Time Sale Easy Return. Apr 12, 2024 · To resolve the issue, one must disconnect the electrical connection from the swirl flap motor and then place a 4. Dynamic Swirl Flaps contribute about 5% to the extreme edges of the emissions performance envelope and make the design engineers’ jobs easier to do, and are not enshrined in emissions standards. #3. #1 · Jul 5, 2011. Intake manifold for the 2010+ Mercedes, including Sprinter with the OM642 engine. Select Vehicle to Check Fitment. ve dy lh qt dv dl aj kp pm re